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Old 12-30-2006, 10:57 PM   #1 (permalink)
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Default How-To: Cleaning air filter by removing it from housing

since I've see a lot of guys asking how you take the air filter assembly apart and there is no how to yet, I guess I'll give it a go.

this is focused only on the foam filter and assembly itself. assuming you know how to get the filter in and out of the airbox.


tools:
1. drill
2. 1/8" drill bit
3. rivet gun
4. 3 - 1/8" X 3/8" rivets

other supplies,
1. foam air filter oil
2. a detergent such as dish detergent or filter cleaner.
3. gloves(not necessary but keeps hands clean, the oiling gets messy)


ok lets get dirty....

1. step one is removing the rivets. using a 1/8" drill bit drill down the center of the rivet to remove it.



2. next seperate the housing and faom.(these will lift apart very easily)



3. cleaning, Clean the housing and filter. make sure you get all the metal shavings out of the filter and off the plastic housing and screening. this is very important!
cleaning the foam is rather simple and I should not have to get detailed with you about it. basically soak the filter in warm water with a detergent and knead the soapy water into the filter.
repeat until you are happy with the results.

next dry the filter as much as you can with a towel or paper towels. and now let it air dry completely.

while you are waiting for the filter to dry wipe off any dirt on the filter housing and in the airbox.
TIP! = to help keep the filter even cleaner apply a thin coat of grease to the inside of the airbox in front of the intake tubes. and on the airbox lid.
most of the dirt will be stuck to it instead of the filter.

4. oiling the filter. you can use what you want. I prefere the peace of mind using real foam filter oil by UNI.

now oiling the filter is messy. you can put some oil in a bag and do it that way but thats no fun! this oil is very thick and probably would not work too well pouring it in a bag and kneading the oil into the filter
I like to put the oil on my hands and smear it over the surface of the filter. and then knead the oil into it.
make sure you cover the surface of the filter completely. try not to over oil it. if you think you over oiled it just soak some of it back out with paper towels.

5. assembly.
place the filter over the bottom (screen section) of the housing.
place the top frame on that.
now insert a rivet in each hole.


the next step is assuming you already know how to use a rivet gun. push the gun down so the housing is mated together and rivet the housing.
(to use a rivet gun, you need to slide the gun over the shaft of the rivet and push the gun down seating the rivet tight to the surface you are riveting. when you squeeze the handles together it will snap the shaft of the rivet.
thats it you're done) easy right!
this is what it will look like when you are done


DONE! super easy!

Last edited by serpentracer : 12-30-2006 at 11:26 PM.
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Old 05-14-2007, 03:26 PM   #2 (permalink)
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You don't really need to rivet it back together becase the airbox holds everything in place once all the screws are tightened up.

I took Yamaha grey silicone and filled up the holes on the top half of the cage. just to be certain nothing could fall through the holes where the rivets used to be.
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Old 05-23-2007, 01:57 PM   #3 (permalink)
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I just threw my whole filter, housing and all, into the washing machine...

Worked fine.
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Old 05-23-2007, 03:55 PM   #4 (permalink)
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Quote:
Originally Posted by Robb235
I just threw my whole filter, housing and all, into the washing machine...

Worked fine.
can you do that???

Nice write up, serpentracer...
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Old 05-24-2007, 01:43 AM   #5 (permalink)
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Quote:
Originally Posted by indoMLA
can you do that???
Yeah, mine came out looking brand spanking new.
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Old 05-24-2007, 08:45 PM   #6 (permalink)
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that oil will be all over your clothes next wash. plus my washer would destroy it. it plunges up and down as well as back and fourth.
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Old 05-24-2007, 10:58 PM   #7 (permalink)
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Quote:
Originally Posted by serpentracer
that oil will be all over your clothes next wash. plus my washer would destroy it. it plunges up and down as well as back and fourth.
Detergant disolves oil.
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Old 05-25-2007, 01:41 PM   #8 (permalink)
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just cleaned my filter, bike feels amazing. thanks for the write up!
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Old 05-25-2007, 06:55 PM   #9 (permalink)
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nice write up. + next time i'm at the laundromat i'm going to toss that sucker in there...
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Old 05-26-2007, 01:06 PM   #10 (permalink)
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Good write up, but why would you wash the filter? Why not just replace it with a new one, seems like a lot less hassle.
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