» Sponsors
Motorcycle.comSportbikeTrackGearMotorcycleToyStoreATV.comSuperbikeToyStore.comBikeBanditSpringfield ArmoryRacerPartsWholesaleMotorcycle.com Classifieds!

» Sponsors
Go Back   R6Messagenet.com > Yamaha YZF-R6 > R6 How-To Guides

Please Visit our Site Sponsors Page

Reply
 
LinkBack Thread Tools Display Modes
Old 10-06-2006, 01:49 AM   #1 (permalink)
Account Deleted
 
Join Date: Mar 2006
Posts: 1,857
R6_Saint's Garage
Trader Rating: (0)
Default How To Remove Fuel Pump /Switch Tanks

Here's a quick How To that I did today, shouldn't take more than one hour to do it all.

First, get the rigth tools:



Take the Seat off, Loosen all bolts that hold the tank and syphon as much gas as you can before doing anything else, hopefully you got it down to the Warning Light and you have less than a gallon.



Once you have a nearly empty tank, prop it up with something and disconnect all of the fuel lines going to the tank. The Main Fuel line has a coupler, this is the fuel line that shoots out fuel when the ignition is enabled.



Do not disconnect the Electrical Components from the Fuel Pump yet, you will need this to empty out the tank. I used the overflow fuel line and connected it to the Main Fuel Line nipple. Make sure all other hoses are disconnected.



Route the hose to the gas can or whatever you are collecting the gas in, and set the tank back down in it's normal position, you can then turn the key on and the fuel pump will shoot out the remaining fuel - it might take 2 or 3 times, but this will dischrage almost all the fuel from the tank (if you did not syphon gas out, you might have to do it a bit more.)



Once you get all that fuel out, Disconnect the Electrical connectors from the Fuel Pump and place the tank on a pan and get ready to remove the fuel pump.



Remove the Allen Bolts only, once all are out, pull the Fuel Pump out till it catches, there is a small catch that you can push in with a flat head screwdriver.
Before

After


Once that is out you can get the remaining fuel out (less than half of a soda can)



And that's about it without making a mess or getting fuel all over yourself. Replace Fuel Pump and Gas Lock onto the new tank, re-connect all hoses - remember the coupler for the main line and connect the fuel pump and set it all back down. Put gas in before locking tank in place and give it a quick check for leaks. Hope this helps.
R6_Saint is offline   Reply With Quote
Sponsored Links
Advertisement
 

Old 10-06-2006, 07:50 AM   #2 (permalink)
AFC
Stonecutter
 
AFC's Avatar
 
Join Date: May 2004
Posts: 12,018
AFC's Garage
Trader Rating: (21)
Default

Nice write up. Looks pretty straightforward.
AFC is offline   Reply With Quote
Old 10-08-2006, 02:39 PM   #3 (permalink)
Senior Member
 
Join Date: Mar 2005
Location: St Louis
Posts: 332
Hurricane's Garage
Trader Rating: (10)
Default

be careful you dont cycle the pump too much when its nearly empty. running that pump dry can/will cause failure. thats fine to get it to a reasonable level, but you may just pour out the final gallon or siphon it out to be cautious
Hurricane is offline   Reply With Quote
Old 10-22-2006, 09:51 PM   #4 (permalink)
ex-roadracer
 
fiveninerzero's Avatar
 
Join Date: Jan 2006
Location: n33°59.053 w080°31.335
Posts: 1,061
fiveninerzero's Garage
Trader Rating: (7)
Default

that fuel pump is bigger than you think
__________________
2004 Yamaha YZF-R6 trackbike
2006 Yamaha YZF-R6s
1999 Kawasaki ZX-6R Ninja
1998 Honda CBR600F3
1989 Kawasaki EX500 Ninja
all gone but not forgotten
fiveninerzero is offline   Reply With Quote
Old 03-27-2007, 12:17 PM   #5 (permalink)
Senior Member
 
pbandj19's Avatar
 
Join Date: Aug 2004
Location: Utah
Posts: 419
pbandj19's Garage
Trader Rating: (9)
Default

Good write up.
Thanks.
__________________
ASMA #19
MoM #319
pbandj19 is offline   Reply With Quote
Reply




Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 
Thread Tools
Display Modes

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

vB code is On
Smilies are On
[IMG] code is On
HTML code is On
Trackbacks are Off
Pingbacks are Off
Refbacks are On

Powered by vBadvanced CMPS v3.0 RC2

Motorcycle News, Videos and Reviews
Harley Davidson Suzuki GSXR Honda 600RR Yamaha R6
Sportbike Forums GSXR Forum Honda 1000RR Yamaha R1
Sportbikes Forum Ducati Forum Kawasaki ZX R6 Forum
Motorcycle Forum Ducati Monster Kawasaki Forum R1 MessageNet


Search Engine Optimization by vBSEO 3.1.0